Monday, August 21, 2017

Willow harvesting in Elkridge for baskets and furniture


Maryland was the second largest producer (NY first) of basket willow and third in consumption (behind NY, MA), in 1919, to make willow furniture and baskets for sale in the region.  Willow cuttings (not tree, more a bush) were planted in rows, cut, sized, put in pits with a couple inches of water, put through the brakes, then peeled, dried on racks and bundled ready to ship.



History
German immigrants to PA and NY had tried to make baskets out of wild willows but about 1840 brought Welsh willow which by 1860 the gov’t was distributing cuttings.  Following the Civil War the willow industry grew until it declined at the end of the century.  In Maryland, though not an early center, remained successful for longer due to the demands of the high-quality baskets made in Baltimore and itscultivation of the Lemley and American Green willows.

Elk-ridge
“The center of the willow district undoubtedly lies in Howard County. In the neighborhood of Elk-ridge alone the output exceeds $5,000 per year, while Anne Arundel County contributes $2,500. The additional amount [for the rest of the counties] may be put at $8,000.” 1904


“The best native willows are grown in Maryland and Pennsylvania and these bring higher prices than those grown elsewhere. A number of basket makers have located in or adjacent to Baltimore in order to be near growers of these high-grade rods.”  In 1906 over 1,750,000 pounds used by 141 firms; in 1907 160 firms bought over 3,300,000 pounds.  1909

The willows on the right were planted too far apart, so the 'rods' grew more curved and the three on the left -
Elkridge district willow growers 1919
JT Martin                   7 acres
Anton Skrivonick    19 acres
Cyril Peleska           11 acres
Robert Hawkins        5.5 acres
Charles E. Pitzinger  3 acres
John Pitzinger, Sr.   Lansdowne   15 acres
John Pitzinger, Jr.   Hanover        10 acres
Total 70.50 acres    Maryland total  181.75 

Types, cultivation
“It is a common idea that willows grow only on marshy land— this is not the fact. They will grow on ground that is dry during the summer but wet in the winter and spring…standing water is injurious to the plants and will eventually kill them if they are inundated too long…American Green is one of the best producing willows in this country. It has a tendency to hold its shape better than Lemley or Welsh, and the wood is a brilliant white and very flexible…much in demand for the making of furniture and for the heavier and better grades of basket ware.”1919

The height of AG range from 5-10 feet per year, while Lemly is 4-8 feet and Welsh 3-7.  To start a ‘garden’, in spring the cuttings, (made in late winter, then stored upright in a couple inches of sand), are stuck in rows in the ground.  After two years the willows can be cut back to the ground (after the snow, Feb). Gardens can last from 8-12 years.  After cutting the rods were tied by size in bundles and left standing in pits in 2-3 inches of water.   

Drafting or sorting by size
 Standing in pits

Breaking (by men on right) then peeling of bark (by the women)
 
"Peeling is done by drawing the willow between two flexible steel plats or bars, which exert enough pressure to break the bark, but which is not sufficient to crush the wood. As the rods are pulled through the brakes, they are thrown behind the breakers to the peelers, who strip off the loosened bark by hand. Usually one man, breaking, will keep two women busy stripping bark. Such a crew will strip from 175 pounds to 200 pounds a day, depending on the kind of willows handled. The average wage for a man at this work is f 2 to $3.00 a day, and for a woman, f 1.50 to $2.00. This is the most expensive part of willow growing, as the process by hand is necessarily slow and costly. Smaller rods are often given out to a family for peeling at about two to three cents a pound." 1919

Drying on racks
Bundling

"After the rods have been peeled they are laid on racks and allowed to dry for a few hours in the sun…A simple machine employed makes use of the same principle, but is operated on a frame supporting a cradle in which the rods are laid. The strap around the rods is operated by a crank, worked by hand or foot power. This machine is easily made by the grower.  Peeled willow rods bring from twelve to twenty-two cents a pound, depending on length and quality."  1919
 
Basket competition
"In America the market has a different aspect. Here a very large number of baskets are made of wood, some of woven pine, oak, ash, and elm strips, others constructed from broad veneers laid together at the bottom and fastened at the rim by a strip. Market, clothes, and laundry baskets all are made of wood, and the willow is forced to be content with a limited share of the general trade. Rattan, too, has always enjoyed a high degree of favor, and has a permanent place in the American market. Baskets made from wood other than willow are much less durable and have not the combined lightness and elasticity which is so desirable. Rattan is quite as lasting as willow, but it is less rigid, and its rough surface soils quickly. It is also much more expensive.

Since baskets made of other wood are less durable than those made of willow, they can be sold at a profit only when they are enough cheaper to offset the difference in quality. In Europe ash, oak, elm, and rattan are relatively expensive, and as willow can be grown at a small cost under an intensive agricultural system and peeled by hand cheaply where wages are low, the prepared oak or ash stock can not be put on the market at a much lower price than the osier rods. Of course oak or ash splints, being large and easily manipulated, are much easier to weave into baskets, but where such stock is dear and labor cheap this advantage is more than offset.

Rattan is very much dearer than willow in Europe, and for this reason can enter into competition with it only where its superiority is apparent. This is only in extremely heavy shipping crates and baskets."
1904


Sources - of information and all images
1904 Hubbard, William F. The Basket Willow. US Bureau of Forestry Bulletin.  1904  100p.
1906 Mell, C.D. Production and Consumption of Basket Willows in the U. S. for 1906 and 1907. 14p
1909 Mell, C.D. “The Willow Ware Industry” Woodworkers Review  March 1909
1911 Mell, C. D. "Basket Willow Culture in Maryland"  American Forestry. October, 1911
1919 Pfeiffer, Karl.  Basket Willow Culture in Maryland. Md State board of Forestry: 1919. 24p HERE
 
©2017 Patricia Bixler Reber
Forgotten history of Ellicott City & Howard County MD

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